Intermittent Bonded Ribbon Production Line Available For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
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Important Points To Consider
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production
The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
High Fiber Density And Compact Cable Designs
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Ribbon Organization For Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design characteristic | Possible application | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Confirm requirements for the splice workflow |
| Ribbon configuration that folds or rolls | Space-efficient cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Match the reel capacity to production operations |
Specifications And Performance Of The Production Line
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Installation preparations should also account for suitable reels and the utilities available at the production site.
Speed, Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Compatibility With Payoff And Take-Up Reels
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Facility Utilities And Operating Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Listed requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Verify reel dimensions and weight |
| Reel used for take-up | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Verify the preferred reel format |
| Electrical and environmental requirements | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Check available gas capacity before equipment setup |
Fiber Payoff And Gathering Equipment
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guidance, Break Detection, And Static Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. Operators receive alerts about fiber problems through break detection and alarm functions. Safe handling is supported by protective guards and a pneumatic clamping mechanism. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Component | Listed detail | Intended function |
|---|---|---|
| Payoff | 16 spools with a maximum of 10 kg each | Feeds optical fibers with traversing movement |
| Motor and tension system | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Static control | Rod-type dust collector and anti-static equipment | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Ribbon Formation Using An Adjustable IBR Mold Platform
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.
| Setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | 5+5+1 valve configuration | 5+5+5 valve configuration |
| Mold positioning range | Adjustment range of 0 to 15 mm | 0 to 15 mm adjustment |
| Mold-base temperature | 20°C to 60°C operating range | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Initial Pre-Curing And Main Curing Operations
Pre-curing is handled by three specialized 800 W LED-UV ovens. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. The supplier states a principal wavelength of 395 nm ±3 nm, minimum curing degree of 85%, and post-curing power of no less than 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. The system additionally switches nitrogen on when starting and off when shutting down. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Inspection, Capstan Traction, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.
Precision Take-Up With Servo-Controlled Traction
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Production Monitoring And Electrical Control Systems
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control-system feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Adjust and review operating information |
| Electrical control components | Schneider Electric low-voltage switchgear | Provides support for system control |
| Monitoring and stopping | Operating data for lamps, ovens, runtime, and meters; preset-length function | Track operating conditions and initiate machine stopping or slowing |
Ribbon Quality, Material Selection, And Process Compatibility
The selected adhesive influences coating uniformity and the quality of the finished ribbon. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Discuss the material’s expected performance across your planned application and run duration. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Equipment Installation Needs And Supplied Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Facility Conditions And Buyer-Supplied Connections
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Keep the operating area between 15 and 25°C, with humidity at or below 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Operating Manuals, Drawings, And Maintenance Information
The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Operating and instruction manuals together with the overall equipment layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Check that these specifications suit your production facility and material-handling operations.
Payoff reel compatibility also deserves attention. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.
| Planning point | Manufacturer-listed specification | Required buyer verification |
|---|---|---|
| Formats and speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | Maximum 30 kg; cable pitch of 1 to 6 mm | Verify that the reel and site arrangements are suitable |
| Payoff spools | Capacities of 25.2 km, 50.4 km, and 63 km | Confirm the precise reel measurements |
Request A Quote For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Use these specifications to determine whether the machine is appropriate for your intended cable application.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. A detailed quotation inquiry helps define the next steps in purchasing.
